The concrete sleeper and turnout bearer
factory consists of 8 indoor long line pre-stressing beds with quadruple
instant moulds for concrete sleeper and 1 bed of 2 single instant
moulds with matrices for concrete turnout bearer.
- 6 beds for metre gauge sleeper, each of 61-4 gang moulds
- 2 beds for dual purpose 61-4 fang moulds for metre gauge sleeper
or 48-4 gang moulds for standard gauge sleeper
- 1 bed for turnout bearer equipped with continuous moulds of
124 metres, matrices, casting machine, demoulding and cutting
machine
|
Production Capacity
Metre Gauge Sleeper |
1,464-1,952 sleepers per day
|
439,200-585,600 sleepersper
year* |
Standard Gauge Sleeper |
384 sleepers per day |
115,200 sleeper per year* |
Turnout Bearer |
2 sets in 3 days |
200 sets per year* |
*Calculated with
300 working days
- The 50% of increase in capacity can be conducted by means of working
in 2 shifts per day. |
|
Stacking Yard
- Capacity 120,000 sleepers
- 2 gantry cranes for stacking and loading the sleepers onto railway
wagons or other means of transport
- Several units of water sprinkler for concrete curing
- Workshop and store are equipped with spare parts, materials,
tools and machines for efficient maintenance and repair of production
machines.
|
|
Laboratory Equipment
- 1 3000 KN. concrete compression testing machine with 200 KN.
concrete bending tester
- 1 500 KN. sleeper static loading tester
- 1 500 KN. dynamic repeated loading tester
- 1 Sieve analysis set for sand and aggregates
- 1 Laboratory mixer and accessories for concrete mix design and
sampling
- 1 Set for physical property determinations of sand and aggregates
|
Special tests are performed at the Asian Institute of Technology
(AIT), Structural Engineering and Construction Laboratory.
|